3D-Printed Architected Material for the Generation of Foam-Based Protective Equipment

  • Ali Zolfagharian
  • , Gerard Bel Català
  • , Daniel Saakes
  • , Bernard Rolfe
  • , Ian Gibson
  • , Mehrshad Mehrpouya*
  • *Corresponding author for this work

Research output: Contribution to journalArticleAcademicpeer-review

3 Citations (Scopus)
27 Downloads (Pure)

Abstract

This article explores the development of architected structures, considering both their static and dynamic performances for protective equipment and aiming to replace traditional foam materials. The study delves into the complexities of the manufacturing process for these structures, with a particular focus on 3D printing specific parameters. This technology offers unique opportunities for designing and developing highly customized products. By integrating both design and production processes, the study aims to tailor the mechanical performance of the final structures, particularly their impact strength and damping properties. A key aspect of this research involves testing samples generated using the developed structures and comparing the results to conventional nonprinted foams typically used in protective equipment. The findings demonstrate that the new methodology has significant potential for creating a new generation of protective gear with high customizability, reduced weight, and tunable performance.

Original languageEnglish
Article number2500132
Number of pages15
JournalAdvanced engineering materials
Volume27
Issue number21
Early online date22 Jun 2025
DOIs
Publication statusPublished - Nov 2025

Keywords

  • UT-Hybrid-D
  • additive manufacturing
  • architected structures
  • protective equipment
  • 3D printing

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