A coupled ductile damage model for metal matrix composites: Development and application

The prediction of failure behavior in metal matrix composites remains a significant challenge in both composition design and process optimization. An accurate prediction of metal matrix composites damage evolution is a crucial for enhancing the quality of metal matrix composites forming. As the material undergoes plastic deformation, it experiences void initiation and growth, resulting in consequential microstructural transformations, stiffness degradation, and mechanical property shifts. In this work, we employed a model to predict damage progression and stiffness decay in metal matrix composites. Leveraging the Gurson-Tvergaard-Needleman framework, this homogenization model accounts for the impact of the evolution of voids and reinforcing phases, on the composite's mechanical properties. The influences of reinforcing phases on voids nucleation and growth were particularly considered, and also the interaction of voids, matrix, reinforcing phases, and stiffness were integrated to discuss their impacts on damage evolution and mechanical performances of the metal matrix composites. The model was implemented as an Abaqus VUMAT subroutine, with its validity gauged by analyzing the influence of model parameters on failure mechanisms and inherent elastoplastic traits. Utilizing the flanging process of carbon nanotube-reinforced aluminum matrix composites as a case study, a significant agreement was observed between experimental and simulated force-displacement profiles, as well as crack evolution routes.