A software solution for advanced friction modeling applied to sheet metal forming

J. Hol, J.H. Wiebenga, C. Dane, Vincent T. Meinders, Antonius H. van den Boogaard

Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

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Abstract

In this paper, a software solution is presented for advanced friction modeling in metal forming processes, using a physically-based friction model. As input, the model requires the properties of the metal-lubricant combination used and the surface characteristics of the tooling and sheet material. As output, the friction coefficient is provided in both the boundary and mixed lubrication regime. This includes the effect of surface changes due to normal loading, sliding and straining the underlying bulk material. Adhesion and ploughing effects are accounted for to characterize friction conditions on the micro scale. To account for lubrication, hydrodynamic contact elements have been developed and integrated in the software. Pressure degrees of freedom are introduced to capture the pressure values which are computed by a finite element discretization of the 2D averaged Reynolds equation. The boundary friction model and the hydrodynamic friction model have been coupled to cover the mixed lubrication regime. The software solution, provided by Innprove Solutions, is coupled to commercial finite element packages enabling advanced friction modeling for sheet metal forming.
Original languageEnglish
Title of host publicationIDDRG 2014 - Innovations for the sheet metal industry
EditorsH. Sfar, A. Maillard
Place of PublicationParis
Pages344-349
Publication statusPublished - 2 Jun 2014
EventIDDRG 2014: Innovations for the sheet metal industry - Paris, France
Duration: 1 Jun 20145 Jun 2014

Conference

ConferenceIDDRG 2014
CountryFrance
CityParis
Period1/06/145/06/14

Fingerprint

Metal forming
Sheet metal
Friction
Lubrication
Hydrodynamics
Reynolds equation
Degrees of freedom (mechanics)
Contacts (fluid mechanics)
Lubricants
Adhesion
Metals

Keywords

  • METIS-303709
  • IR-91154

Cite this

Hol, J., Wiebenga, J. H., Dane, C., Meinders, V. T., & van den Boogaard, A. H. (2014). A software solution for advanced friction modeling applied to sheet metal forming. In H. Sfar, & A. Maillard (Eds.), IDDRG 2014 - Innovations for the sheet metal industry (pp. 344-349). Paris.
Hol, J. ; Wiebenga, J.H. ; Dane, C. ; Meinders, Vincent T. ; van den Boogaard, Antonius H. / A software solution for advanced friction modeling applied to sheet metal forming. IDDRG 2014 - Innovations for the sheet metal industry. editor / H. Sfar ; A. Maillard. Paris, 2014. pp. 344-349
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Hol, J, Wiebenga, JH, Dane, C, Meinders, VT & van den Boogaard, AH 2014, A software solution for advanced friction modeling applied to sheet metal forming. in H Sfar & A Maillard (eds), IDDRG 2014 - Innovations for the sheet metal industry. Paris, pp. 344-349, IDDRG 2014, Paris, France, 1/06/14.

A software solution for advanced friction modeling applied to sheet metal forming. / Hol, J.; Wiebenga, J.H.; Dane, C.; Meinders, Vincent T.; van den Boogaard, Antonius H.

IDDRG 2014 - Innovations for the sheet metal industry. ed. / H. Sfar; A. Maillard. Paris, 2014. p. 344-349.

Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

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N2 - In this paper, a software solution is presented for advanced friction modeling in metal forming processes, using a physically-based friction model. As input, the model requires the properties of the metal-lubricant combination used and the surface characteristics of the tooling and sheet material. As output, the friction coefficient is provided in both the boundary and mixed lubrication regime. This includes the effect of surface changes due to normal loading, sliding and straining the underlying bulk material. Adhesion and ploughing effects are accounted for to characterize friction conditions on the micro scale. To account for lubrication, hydrodynamic contact elements have been developed and integrated in the software. Pressure degrees of freedom are introduced to capture the pressure values which are computed by a finite element discretization of the 2D averaged Reynolds equation. The boundary friction model and the hydrodynamic friction model have been coupled to cover the mixed lubrication regime. The software solution, provided by Innprove Solutions, is coupled to commercial finite element packages enabling advanced friction modeling for sheet metal forming.

AB - In this paper, a software solution is presented for advanced friction modeling in metal forming processes, using a physically-based friction model. As input, the model requires the properties of the metal-lubricant combination used and the surface characteristics of the tooling and sheet material. As output, the friction coefficient is provided in both the boundary and mixed lubrication regime. This includes the effect of surface changes due to normal loading, sliding and straining the underlying bulk material. Adhesion and ploughing effects are accounted for to characterize friction conditions on the micro scale. To account for lubrication, hydrodynamic contact elements have been developed and integrated in the software. Pressure degrees of freedom are introduced to capture the pressure values which are computed by a finite element discretization of the 2D averaged Reynolds equation. The boundary friction model and the hydrodynamic friction model have been coupled to cover the mixed lubrication regime. The software solution, provided by Innprove Solutions, is coupled to commercial finite element packages enabling advanced friction modeling for sheet metal forming.

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Hol J, Wiebenga JH, Dane C, Meinders VT, van den Boogaard AH. A software solution for advanced friction modeling applied to sheet metal forming. In Sfar H, Maillard A, editors, IDDRG 2014 - Innovations for the sheet metal industry. Paris. 2014. p. 344-349