Architected Polymer Foams via Direct Bubble Writing

Claas Willem Visser*, Dahlia N. Amato, Jochen Mueller, Jennifer A. Lewis

*Corresponding author for this work

    Research output: Contribution to journalArticleAcademicpeer-review

    3 Downloads (Pure)

    Abstract

    Polymer foams are cellular solids composed of solid and gas phases, whose mechanical, thermal, and acoustic properties are determined by the composition, volume fraction, and connectivity of both phases. A new high‐throughput additive manufacturing method, referred to as direct bubble writing, for creating polymer foams with locally programmed bubble size, volume fraction, and connectivity is reported. Direct bubble writing relies on rapid generation and patterning of liquid shell–gas core droplets produced using a core–shell nozzle. The printed polymer foams are able to retain their overall shape, since the outer shell of these bubble droplets consist of a low‐viscosity monomer that is rapidly polymerized during the printing process. The transition between open‐ and closed‐cell foams is independently controlled by the gas used, while the foam can be tailored on‐the‐fly by adjusting the gas pressure used to produce the bubble droplets. As exemplars, homogeneous and graded polymer foams in several motifs, including 3D lattices, shells, and out‐of‐plane pillars are fabricated. Conductive composite foams with controlled stiffness for use as soft pressure sensors are also produced.
    Original languageEnglish
    Article number1904668
    JournalAdvanced materials
    Early online date19 Sep 2019
    DOIs
    Publication statusPublished - 19 Sep 2019

    Keywords

    • UT-Hybrid-D
    • functionally graded materials
    • polymer foams
    • sensors
    • 3D printing

    Cite this

    Visser, Claas Willem ; Amato, Dahlia N. ; Mueller, Jochen ; Lewis, Jennifer A. / Architected Polymer Foams via Direct Bubble Writing. In: Advanced materials. 2019.
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    Architected Polymer Foams via Direct Bubble Writing. / Visser, Claas Willem; Amato, Dahlia N.; Mueller, Jochen; Lewis, Jennifer A.

    In: Advanced materials, 19.09.2019.

    Research output: Contribution to journalArticleAcademicpeer-review

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