Damage Precursor Indicator for Aluminum 7075-T6 Based on Nonlinear Dynamics

Robert A. Haynes, Ed Habtour, Todd C. Henry, Daniel P. Cole, Volker Weiss, Antonios Kontsos, Brian Wisner

Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

3 Citations (Scopus)

Abstract

In this work, a damage precursor indicator for aluminum 7075-T6 is proposed based on the nonlinear dynamics of a cantilevered beam system. A shouldered beam specimen is used to move the region of highest stress away from the clamped end. The beam is subject to harmonic base excitation in a uniaxial shaker. Fatigue damage accumulates in the beam with damage forming most quickly in the region of highest stress. By monitoring the tip deflection, changes in the natural frequency and response to a given excitation are correlated to fatigue life. Despite the absence of large-scale cracks, detectable changes in the nonlinear dynamics are discovered. The nonlinear dynamic parameters are estimated capturing the change in the forward and backward nonlinear sine sweeps. These changes could lend themselves to being a trackable damage precursor. The presence of microstructural precursors are confirmed using nanoindentation.
Original languageEnglish
Title of host publicationNonlinear Dynamics
Subtitle of host publicationProceedings of the 36th IMAC, A Conference and Exposition on Structural Dynamics 2018
EditorsGaetan Kerschen
Place of PublicationCham
PublisherSpringer
Pages303-313
Number of pages11
Volume1
ISBN (Electronic)978-3-319-74280-9
ISBN (Print)978-3-319-74279-3
DOIs
Publication statusPublished - 2019
Externally publishedYes
Event36th Conference and Exposition on Structural Dynamics, 2018 - Orlando, United States
Duration: 12 Feb 201815 Feb 2018
Conference number: 36
https://www.tsnn.com/events/imacxxxvi-conference-exposition-structural-dynamics

Publication series

NameConference Proceedings of the Society for Experimental Mechanics Series
PublisherSpringer
ISSN (Print)2191-5644
ISSN (Electronic)2191-5652

Conference

Conference36th Conference and Exposition on Structural Dynamics, 2018
Abbreviated titleIMAC 2018
CountryUnited States
CityOrlando
Period12/02/1815/02/18
Internet address

Fingerprint

Aluminum
Fatigue damage
Nanoindentation
Natural frequencies
Fatigue of materials
Cracks
Monitoring

Keywords

  • Fatigue damage precursors
  • Micromechanics
  • Nonlinear dynamics
  • Structural health monitoring
  • Vibration

Cite this

Haynes, R. A., Habtour, E., Henry, T. C., Cole, D. P., Weiss, V., Kontsos, A., & Wisner, B. (2019). Damage Precursor Indicator for Aluminum 7075-T6 Based on Nonlinear Dynamics. In G. Kerschen (Ed.), Nonlinear Dynamics: Proceedings of the 36th IMAC, A Conference and Exposition on Structural Dynamics 2018 (Vol. 1, pp. 303-313). (Conference Proceedings of the Society for Experimental Mechanics Series). Cham: Springer. https://doi.org/10.1007/978-3-319-74280-9_32
Haynes, Robert A. ; Habtour, Ed ; Henry, Todd C. ; Cole, Daniel P. ; Weiss, Volker ; Kontsos, Antonios ; Wisner, Brian. / Damage Precursor Indicator for Aluminum 7075-T6 Based on Nonlinear Dynamics. Nonlinear Dynamics: Proceedings of the 36th IMAC, A Conference and Exposition on Structural Dynamics 2018. editor / Gaetan Kerschen. Vol. 1 Cham : Springer, 2019. pp. 303-313 (Conference Proceedings of the Society for Experimental Mechanics Series).
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abstract = "In this work, a damage precursor indicator for aluminum 7075-T6 is proposed based on the nonlinear dynamics of a cantilevered beam system. A shouldered beam specimen is used to move the region of highest stress away from the clamped end. The beam is subject to harmonic base excitation in a uniaxial shaker. Fatigue damage accumulates in the beam with damage forming most quickly in the region of highest stress. By monitoring the tip deflection, changes in the natural frequency and response to a given excitation are correlated to fatigue life. Despite the absence of large-scale cracks, detectable changes in the nonlinear dynamics are discovered. The nonlinear dynamic parameters are estimated capturing the change in the forward and backward nonlinear sine sweeps. These changes could lend themselves to being a trackable damage precursor. The presence of microstructural precursors are confirmed using nanoindentation.",
keywords = "Fatigue damage precursors, Micromechanics, Nonlinear dynamics, Structural health monitoring, Vibration",
author = "Haynes, {Robert A.} and Ed Habtour and Henry, {Todd C.} and Cole, {Daniel P.} and Volker Weiss and Antonios Kontsos and Brian Wisner",
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Haynes, RA, Habtour, E, Henry, TC, Cole, DP, Weiss, V, Kontsos, A & Wisner, B 2019, Damage Precursor Indicator for Aluminum 7075-T6 Based on Nonlinear Dynamics. in G Kerschen (ed.), Nonlinear Dynamics: Proceedings of the 36th IMAC, A Conference and Exposition on Structural Dynamics 2018. vol. 1, Conference Proceedings of the Society for Experimental Mechanics Series, Springer, Cham, pp. 303-313, 36th Conference and Exposition on Structural Dynamics, 2018, Orlando, United States, 12/02/18. https://doi.org/10.1007/978-3-319-74280-9_32

Damage Precursor Indicator for Aluminum 7075-T6 Based on Nonlinear Dynamics. / Haynes, Robert A.; Habtour, Ed; Henry, Todd C.; Cole, Daniel P.; Weiss, Volker; Kontsos, Antonios; Wisner, Brian.

Nonlinear Dynamics: Proceedings of the 36th IMAC, A Conference and Exposition on Structural Dynamics 2018. ed. / Gaetan Kerschen. Vol. 1 Cham : Springer, 2019. p. 303-313 (Conference Proceedings of the Society for Experimental Mechanics Series).

Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

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AB - In this work, a damage precursor indicator for aluminum 7075-T6 is proposed based on the nonlinear dynamics of a cantilevered beam system. A shouldered beam specimen is used to move the region of highest stress away from the clamped end. The beam is subject to harmonic base excitation in a uniaxial shaker. Fatigue damage accumulates in the beam with damage forming most quickly in the region of highest stress. By monitoring the tip deflection, changes in the natural frequency and response to a given excitation are correlated to fatigue life. Despite the absence of large-scale cracks, detectable changes in the nonlinear dynamics are discovered. The nonlinear dynamic parameters are estimated capturing the change in the forward and backward nonlinear sine sweeps. These changes could lend themselves to being a trackable damage precursor. The presence of microstructural precursors are confirmed using nanoindentation.

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Haynes RA, Habtour E, Henry TC, Cole DP, Weiss V, Kontsos A et al. Damage Precursor Indicator for Aluminum 7075-T6 Based on Nonlinear Dynamics. In Kerschen G, editor, Nonlinear Dynamics: Proceedings of the 36th IMAC, A Conference and Exposition on Structural Dynamics 2018. Vol. 1. Cham: Springer. 2019. p. 303-313. (Conference Proceedings of the Society for Experimental Mechanics Series). https://doi.org/10.1007/978-3-319-74280-9_32