In-line physics-based model simulation for process modeling of laser tape winding

Research output: Contribution to conferencePaperAcademicpeer-review

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Abstract

Fast temperature prediction in laser assisted tape winding (LATW) process is a pivotal factor for having an in-line monitoring model. The interaction from the laser input to the output temperature should be fast enough considering the physics-based strategy. As the laser tape winding is a fast process (typically more than 100 mm/s) with very high-temperature increase rate, changing the texture of materials is expected during the heating process which causes changing in final output temperature. The model-based control system in this research includes a three-dimensional (3D) optical model to simulate the laser intensity distribution on the surfaces and a 2D quasi-state thermal model. The predicted heat flux distribution is used in the 2D quasistate fully implicit thermal model considering the advection term. Therefore, the procedure for calculating surface temperature can be performed in one computational step. Finally, the predicted temperature values can be sent to the PLC device via the ADS communication as a fast protocol to interact with the sensors and the industrial PC. The optimized laser intensity pattern, power, position and process velocity can then be calculated in the real-time.
Original languageEnglish
Number of pages4
Publication statusPublished - Oct 2017
Event10th Forming Technology Forum 2017: Model Based Control for Smart Forming Processes - University of Twente, Enschede, Netherlands
Duration: 12 Oct 201713 Oct 2017
Conference number: 10

Conference

Conference10th Forming Technology Forum 2017
CountryNetherlands
CityEnschede
Period12/10/1713/10/17

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Tapes
Physics
Lasers
Temperature
Industrial heating
Advection
Programmable logic controllers
Heat flux
Textures
Control systems
Monitoring
Communication
Sensors
Hot Temperature

Cite this

Zaami, A., Baran, I., & Akkerman, R. (2017). In-line physics-based model simulation for process modeling of laser tape winding. Paper presented at 10th Forming Technology Forum 2017, Enschede, Netherlands.
Zaami, Amin ; Baran, Ismet ; Akkerman, Remko . / In-line physics-based model simulation for process modeling of laser tape winding. Paper presented at 10th Forming Technology Forum 2017, Enschede, Netherlands.4 p.
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title = "In-line physics-based model simulation for process modeling of laser tape winding",
abstract = "Fast temperature prediction in laser assisted tape winding (LATW) process is a pivotal factor for having an in-line monitoring model. The interaction from the laser input to the output temperature should be fast enough considering the physics-based strategy. As the laser tape winding is a fast process (typically more than 100 mm/s) with very high-temperature increase rate, changing the texture of materials is expected during the heating process which causes changing in final output temperature. The model-based control system in this research includes a three-dimensional (3D) optical model to simulate the laser intensity distribution on the surfaces and a 2D quasi-state thermal model. The predicted heat flux distribution is used in the 2D quasistate fully implicit thermal model considering the advection term. Therefore, the procedure for calculating surface temperature can be performed in one computational step. Finally, the predicted temperature values can be sent to the PLC device via the ADS communication as a fast protocol to interact with the sensors and the industrial PC. The optimized laser intensity pattern, power, position and process velocity can then be calculated in the real-time.",
author = "Amin Zaami and Ismet Baran and Remko Akkerman",
year = "2017",
month = "10",
language = "English",
note = "10th Forming Technology Forum 2017 : Model Based Control for Smart Forming Processes ; Conference date: 12-10-2017 Through 13-10-2017",

}

Zaami, A, Baran, I & Akkerman, R 2017, 'In-line physics-based model simulation for process modeling of laser tape winding' Paper presented at 10th Forming Technology Forum 2017, Enschede, Netherlands, 12/10/17 - 13/10/17, .

In-line physics-based model simulation for process modeling of laser tape winding. / Zaami, Amin ; Baran, Ismet ; Akkerman, Remko .

2017. Paper presented at 10th Forming Technology Forum 2017, Enschede, Netherlands.

Research output: Contribution to conferencePaperAcademicpeer-review

TY - CONF

T1 - In-line physics-based model simulation for process modeling of laser tape winding

AU - Zaami, Amin

AU - Baran, Ismet

AU - Akkerman, Remko

PY - 2017/10

Y1 - 2017/10

N2 - Fast temperature prediction in laser assisted tape winding (LATW) process is a pivotal factor for having an in-line monitoring model. The interaction from the laser input to the output temperature should be fast enough considering the physics-based strategy. As the laser tape winding is a fast process (typically more than 100 mm/s) with very high-temperature increase rate, changing the texture of materials is expected during the heating process which causes changing in final output temperature. The model-based control system in this research includes a three-dimensional (3D) optical model to simulate the laser intensity distribution on the surfaces and a 2D quasi-state thermal model. The predicted heat flux distribution is used in the 2D quasistate fully implicit thermal model considering the advection term. Therefore, the procedure for calculating surface temperature can be performed in one computational step. Finally, the predicted temperature values can be sent to the PLC device via the ADS communication as a fast protocol to interact with the sensors and the industrial PC. The optimized laser intensity pattern, power, position and process velocity can then be calculated in the real-time.

AB - Fast temperature prediction in laser assisted tape winding (LATW) process is a pivotal factor for having an in-line monitoring model. The interaction from the laser input to the output temperature should be fast enough considering the physics-based strategy. As the laser tape winding is a fast process (typically more than 100 mm/s) with very high-temperature increase rate, changing the texture of materials is expected during the heating process which causes changing in final output temperature. The model-based control system in this research includes a three-dimensional (3D) optical model to simulate the laser intensity distribution on the surfaces and a 2D quasi-state thermal model. The predicted heat flux distribution is used in the 2D quasistate fully implicit thermal model considering the advection term. Therefore, the procedure for calculating surface temperature can be performed in one computational step. Finally, the predicted temperature values can be sent to the PLC device via the ADS communication as a fast protocol to interact with the sensors and the industrial PC. The optimized laser intensity pattern, power, position and process velocity can then be calculated in the real-time.

M3 - Paper

ER -

Zaami A, Baran I, Akkerman R. In-line physics-based model simulation for process modeling of laser tape winding. 2017. Paper presented at 10th Forming Technology Forum 2017, Enschede, Netherlands.