Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing

Laura Cordova, Eric Macia, Monica Campos, Tiedo Tinga

    Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

    Abstract

    A new aluminum alloy, named Scalmalloy®, was specifically developed for the Laser powder bed fusion (LPBF) process and aerospace applications with enhanced mechanical performance. This paper proposes an innovative testing method to study the mechanical properties of Scalmalloy® and to compare them with those of AlSi10Mg, a typical casting alloy with good weldability. In situ tensile tests inside the SEM were performed on the two alloys to track damage evolution. This enables to continuously observe the crack nucleation, the propagation through the imperfections typically found in AM and any microstructural changes. To determine the fracture mode and evaluate the possible correlation between the fracture mode and mechanical properties, fracture surfaces of the samples were studied, and the fracture mechanics are discussed. The analysis of the static behavior was completed with micro-tensile and hardness tests. The results obtained for the two aluminum alloys using this range of experimental methods are analyzed and compared with literature studies of Additive and Conventional Manufacturing.
    Original languageEnglish
    Title of host publicationProceedings of the European PM2018 conference
    Place of PublicationBilbao
    Publication statusPublished - Oct 2018
    EventEuro PM 2018 Congress & Exhibition - Bilbao Exhibition Centre, Bilbao, Spain
    Duration: 14 Oct 201818 Oct 2018
    https://www.europm2018.com/

    Conference

    ConferenceEuro PM 2018 Congress & Exhibition
    CountrySpain
    CityBilbao
    Period14/10/1818/10/18
    Internet address

    Fingerprint

    3D printers
    Aluminum alloys
    Metals
    Mechanical properties
    Aerospace applications
    Weldability
    Fracture mechanics
    Powders
    Casting
    Nucleation
    Fusion reactions
    Hardness
    Cracks
    Defects
    Scanning electron microscopy
    Lasers
    Testing

    Keywords

    • Additive Manufacturing
    • Aluminium
    • Scalmalloy

    Cite this

    Cordova, L., Macia, E., Campos, M., & Tinga, T. (2018). Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing. In Proceedings of the European PM2018 conference Bilbao.
    Cordova, Laura ; Macia, Eric ; Campos, Monica ; Tinga, Tiedo . / Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing. Proceedings of the European PM2018 conference. Bilbao, 2018.
    @inproceedings{68712d7509a44ee8b804b843b603db0f,
    title = "Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing",
    abstract = "A new aluminum alloy, named Scalmalloy{\circledR}, was specifically developed for the Laser powder bed fusion (LPBF) process and aerospace applications with enhanced mechanical performance. This paper proposes an innovative testing method to study the mechanical properties of Scalmalloy{\circledR} and to compare them with those of AlSi10Mg, a typical casting alloy with good weldability. In situ tensile tests inside the SEM were performed on the two alloys to track damage evolution. This enables to continuously observe the crack nucleation, the propagation through the imperfections typically found in AM and any microstructural changes. To determine the fracture mode and evaluate the possible correlation between the fracture mode and mechanical properties, fracture surfaces of the samples were studied, and the fracture mechanics are discussed. The analysis of the static behavior was completed with micro-tensile and hardness tests. The results obtained for the two aluminum alloys using this range of experimental methods are analyzed and compared with literature studies of Additive and Conventional Manufacturing.",
    keywords = "Additive Manufacturing, Aluminium, Scalmalloy",
    author = "Laura Cordova and Eric Macia and Monica Campos and Tiedo Tinga",
    year = "2018",
    month = "10",
    language = "English",
    booktitle = "Proceedings of the European PM2018 conference",

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    Cordova, L, Macia, E, Campos, M & Tinga, T 2018, Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing. in Proceedings of the European PM2018 conference. Bilbao, Euro PM 2018 Congress & Exhibition, Bilbao, Spain, 14/10/18.

    Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing. / Cordova, Laura; Macia, Eric; Campos, Monica; Tinga, Tiedo .

    Proceedings of the European PM2018 conference. Bilbao, 2018.

    Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

    TY - GEN

    T1 - Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing

    AU - Cordova, Laura

    AU - Macia, Eric

    AU - Campos, Monica

    AU - Tinga, Tiedo

    PY - 2018/10

    Y1 - 2018/10

    N2 - A new aluminum alloy, named Scalmalloy®, was specifically developed for the Laser powder bed fusion (LPBF) process and aerospace applications with enhanced mechanical performance. This paper proposes an innovative testing method to study the mechanical properties of Scalmalloy® and to compare them with those of AlSi10Mg, a typical casting alloy with good weldability. In situ tensile tests inside the SEM were performed on the two alloys to track damage evolution. This enables to continuously observe the crack nucleation, the propagation through the imperfections typically found in AM and any microstructural changes. To determine the fracture mode and evaluate the possible correlation between the fracture mode and mechanical properties, fracture surfaces of the samples were studied, and the fracture mechanics are discussed. The analysis of the static behavior was completed with micro-tensile and hardness tests. The results obtained for the two aluminum alloys using this range of experimental methods are analyzed and compared with literature studies of Additive and Conventional Manufacturing.

    AB - A new aluminum alloy, named Scalmalloy®, was specifically developed for the Laser powder bed fusion (LPBF) process and aerospace applications with enhanced mechanical performance. This paper proposes an innovative testing method to study the mechanical properties of Scalmalloy® and to compare them with those of AlSi10Mg, a typical casting alloy with good weldability. In situ tensile tests inside the SEM were performed on the two alloys to track damage evolution. This enables to continuously observe the crack nucleation, the propagation through the imperfections typically found in AM and any microstructural changes. To determine the fracture mode and evaluate the possible correlation between the fracture mode and mechanical properties, fracture surfaces of the samples were studied, and the fracture mechanics are discussed. The analysis of the static behavior was completed with micro-tensile and hardness tests. The results obtained for the two aluminum alloys using this range of experimental methods are analyzed and compared with literature studies of Additive and Conventional Manufacturing.

    KW - Additive Manufacturing

    KW - Aluminium

    KW - Scalmalloy

    M3 - Conference contribution

    BT - Proceedings of the European PM2018 conference

    CY - Bilbao

    ER -

    Cordova L, Macia E, Campos M, Tinga T. Mechanical properties of aluminum alloys produced by Metal Additive Manufacturing. In Proceedings of the European PM2018 conference. Bilbao. 2018