Multi-scale friction modeling for manufacturing processes: The boundary layer regime

J. Hol, D.K. Karupannasamy, Vincent T. Meinders

Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

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Abstract

This paper presents a multi-scale friction model for largescale forming simulations. A friction framework has been developed including the effect of surface changes due to normal loading and straining the underlying bulk material. A fast and efficient translation from micro to macro modeling, based on stochastic methods, is incorporated to reduce the computational effort. Adhesion and ploughing effects have been accounted for to characterize friction conditions on the micro scale. A discrete model has been adopted which accounts for the formation of contact patches ploughing through the contacting material. To simulate metal forming processes a coupling has been made with an implicit Finite Element code. Simulations on a typical metal formed product shows a distribution of friction values. The modest increase in simulation time, compared to a standard Coulomb-based FE simulation, proves the numerical feasibility of the proposed method.
Original languageEnglish
Title of host publicationProceedings of the ASME 2012 International Manufacturing Science and Engineering Conference
EditorsHitomi Yamaguchi, Laine Mears, Miguel Angel Selles Canto, Masahiko Yoshino, Shreyes Melkote
Place of PublicationNotre Dame, Indiana
PublisherAmerican Society of Mechanical Engineers (ASME)
Pages1-10 (cd)
Number of pages10
Publication statusPublished - 4 Jun 2012
EventASME 2012 International Manufacturing Science and Engineering Conference - Notre Dame, United States
Duration: 4 Jun 20128 Jun 2012
https://www.asmeconferences.org/MSEC2012/

Publication series

Name
PublisherASME
Volume7

Conference

ConferenceASME 2012 International Manufacturing Science and Engineering Conference
Abbreviated titleMSEC 2012
CountryUnited States
CityNotre Dame
Period4/06/128/06/12
Internet address

Fingerprint

Boundary layers
Friction
Metal forming
Chemical elements
Macros
Adhesion
Metals

Keywords

  • METIS-286580
  • IR-80579

Cite this

Hol, J., Karupannasamy, D. K., & Meinders, V. T. (2012). Multi-scale friction modeling for manufacturing processes: The boundary layer regime. In H. Yamaguchi, L. Mears, Miguel Angel Selles Canto, Masahiko Yoshino, & Shreyes Melkote (Eds.), Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference (pp. 1-10 (cd)). Notre Dame, Indiana: American Society of Mechanical Engineers (ASME).
Hol, J. ; Karupannasamy, D.K. ; Meinders, Vincent T. / Multi-scale friction modeling for manufacturing processes: The boundary layer regime. Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference. editor / Hitomi Yamaguchi ; Laine Mears ; Miguel Angel Selles Canto ; Masahiko Yoshino ; Shreyes Melkote. Notre Dame, Indiana : American Society of Mechanical Engineers (ASME), 2012. pp. 1-10 (cd)
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abstract = "This paper presents a multi-scale friction model for largescale forming simulations. A friction framework has been developed including the effect of surface changes due to normal loading and straining the underlying bulk material. A fast and efficient translation from micro to macro modeling, based on stochastic methods, is incorporated to reduce the computational effort. Adhesion and ploughing effects have been accounted for to characterize friction conditions on the micro scale. A discrete model has been adopted which accounts for the formation of contact patches ploughing through the contacting material. To simulate metal forming processes a coupling has been made with an implicit Finite Element code. Simulations on a typical metal formed product shows a distribution of friction values. The modest increase in simulation time, compared to a standard Coulomb-based FE simulation, proves the numerical feasibility of the proposed method.",
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Hol, J, Karupannasamy, DK & Meinders, VT 2012, Multi-scale friction modeling for manufacturing processes: The boundary layer regime. in H Yamaguchi, L Mears, Miguel Angel Selles Canto, Masahiko Yoshino & Shreyes Melkote (eds), Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference. American Society of Mechanical Engineers (ASME), Notre Dame, Indiana, pp. 1-10 (cd), ASME 2012 International Manufacturing Science and Engineering Conference, Notre Dame, United States, 4/06/12.

Multi-scale friction modeling for manufacturing processes: The boundary layer regime. / Hol, J.; Karupannasamy, D.K.; Meinders, Vincent T.

Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference. ed. / Hitomi Yamaguchi; Laine Mears; Miguel Angel Selles Canto; Masahiko Yoshino; Shreyes Melkote. Notre Dame, Indiana : American Society of Mechanical Engineers (ASME), 2012. p. 1-10 (cd).

Research output: Chapter in Book/Report/Conference proceedingConference contributionAcademicpeer-review

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N2 - This paper presents a multi-scale friction model for largescale forming simulations. A friction framework has been developed including the effect of surface changes due to normal loading and straining the underlying bulk material. A fast and efficient translation from micro to macro modeling, based on stochastic methods, is incorporated to reduce the computational effort. Adhesion and ploughing effects have been accounted for to characterize friction conditions on the micro scale. A discrete model has been adopted which accounts for the formation of contact patches ploughing through the contacting material. To simulate metal forming processes a coupling has been made with an implicit Finite Element code. Simulations on a typical metal formed product shows a distribution of friction values. The modest increase in simulation time, compared to a standard Coulomb-based FE simulation, proves the numerical feasibility of the proposed method.

AB - This paper presents a multi-scale friction model for largescale forming simulations. A friction framework has been developed including the effect of surface changes due to normal loading and straining the underlying bulk material. A fast and efficient translation from micro to macro modeling, based on stochastic methods, is incorporated to reduce the computational effort. Adhesion and ploughing effects have been accounted for to characterize friction conditions on the micro scale. A discrete model has been adopted which accounts for the formation of contact patches ploughing through the contacting material. To simulate metal forming processes a coupling has been made with an implicit Finite Element code. Simulations on a typical metal formed product shows a distribution of friction values. The modest increase in simulation time, compared to a standard Coulomb-based FE simulation, proves the numerical feasibility of the proposed method.

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Hol J, Karupannasamy DK, Meinders VT. Multi-scale friction modeling for manufacturing processes: The boundary layer regime. In Yamaguchi H, Mears L, Miguel Angel Selles Canto, Masahiko Yoshino, Shreyes Melkote, editors, Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference. Notre Dame, Indiana: American Society of Mechanical Engineers (ASME). 2012. p. 1-10 (cd)