Novel approach to improve electronics reliability in the next generation of US Army small unmanned ground vehicles under complex vibration conditions

Ed Habtour*, Cholmin Choi, Michael Osterman, Abhijit Dasgupta

*Corresponding author for this work

Research output: Contribution to conferencePaperAcademicpeer-review

Abstract

The functionality of next-generation the US Army's platforms, such as the Small Unmanned Ground Vehicles (SUGV) and Small Unmanned Arial Vehicles (SUAV), is strongly dependent on the reliability of electronically-rich devices. Thus, the performance and accuracy of these systems will be dependent on the life cycle of electronics. These electronic systems and the critical components in them experience extremely harsh environments such as shock and vibration. Therefore, it is imperative to identify the failure mechanisms of these components through experimental and virtual failure assessment. One of the key challenges in re-creating life-cycle vibration conditions during design and qualification testing in the lab is the re-creation of simultaneous multi-axial excitation that the product experiences in the field. Instead, the common practice is to use sequential single-axis excitation in different axes or uncontrolled multi-axial vibration on repetitive shock shakers. Consequently, the dominant failure modes in the field are sometimes very difficult to duplicate in a laboratory test. This paper presents the joint effort by the US Army Materiel Systems Analysis Activity (AMSAA) and the Center of Advanced Life Cycle Engineering (CALCE) at the University of Maryland to develop test methods and analytical models that better capture unforeseen design defects prior to the qualification phase, by better replication of the life-cycle vibration conditions. One approach was to utilize a novel Multi-Degrees of Freedom (M-DoF) electrodynamic shaker to ruggedize designs for fatigue damage due to multi-directional random vibration. The merits of vibration testing methods with six-DoF shaker and cost saving associated with such an approach will be addressed in this paper. There is a potential for M-DoF to detect critical design flaws earlier in the development cycle than has been traditionally possible with existing shaker technologies; and therefore produce more cost effective, reliable and safe systems for the warfighters.

Original languageEnglish
Publication statusPublished - 1 Dec 2011
Externally publishedYes
EventApplied Systems Health Management Conference, MFPT 2011: Enabling Sustainable Systems - Virginia Beach, United States
Duration: 10 May 201112 May 2011

Conference

ConferenceApplied Systems Health Management Conference, MFPT 2011
CountryUnited States
CityVirginia Beach
Period10/05/1112/05/11

Keywords

  • Electronics
  • Failure mechanisms
  • Fatigue
  • Multiaxial
  • Physics of failure
  • Reliability
  • Vibration

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  • Cite this

    Habtour, E., Choi, C., Osterman, M., & Dasgupta, A. (2011). Novel approach to improve electronics reliability in the next generation of US Army small unmanned ground vehicles under complex vibration conditions. Paper presented at Applied Systems Health Management Conference, MFPT 2011, Virginia Beach, United States.