TY - JOUR
T1 - Phosgene free route to methyl diphenyl diisocynate (MDI): A technical and economical evaluation
AU - van den Berg, Henderikus
AU - van der Ham, Aloysius G.J.
AU - Gutierrez, H.
AU - Odu, Samuel Obarinu
AU - Roelofs, T.
AU - de Weerdt, J.
PY - 2012
Y1 - 2012
N2 - The objective is to design an alternative production process for Methyl Diphenyl Diisocyanate (MDI) in which no toxic phosgene is used. The plant should use 4,4′-Methylenedianiline (MDA) as a raw material. Seven routes found in the open literature were investigated and compared on process conditions (yield, conversion, and thermodynamics), technical and economical feasibility, and safety. Three routes remained which all involved the reaction of MDA to a carbamate intermediate and the successive thermal decomposition of this intermediate to MDI and side-products. For these routes, a systematic design procedure was applied. The design for the promising route using urea and 3-methyl-1-butanol was completed to mass and heat balances, heat integration and a preliminary design of the reactors. Uncertainties in the design were indicated. In the process design it was demonstrated that a non-phosgene route for MDI is technically feasible and economical attractive for the design of a new plant (ROI 33%, estimated margin from 20% to 50%).
AB - The objective is to design an alternative production process for Methyl Diphenyl Diisocyanate (MDI) in which no toxic phosgene is used. The plant should use 4,4′-Methylenedianiline (MDA) as a raw material. Seven routes found in the open literature were investigated and compared on process conditions (yield, conversion, and thermodynamics), technical and economical feasibility, and safety. Three routes remained which all involved the reaction of MDA to a carbamate intermediate and the successive thermal decomposition of this intermediate to MDI and side-products. For these routes, a systematic design procedure was applied. The design for the promising route using urea and 3-methyl-1-butanol was completed to mass and heat balances, heat integration and a preliminary design of the reactors. Uncertainties in the design were indicated. In the process design it was demonstrated that a non-phosgene route for MDI is technically feasible and economical attractive for the design of a new plant (ROI 33%, estimated margin from 20% to 50%).
KW - METIS-288371
KW - Industrial technology (see also 5311)Duurzame energiebronnen
KW - IR-81750
U2 - 10.1016/j.cej.2012.06.095
DO - 10.1016/j.cej.2012.06.095
M3 - Article
VL - 207-208
SP - 254
EP - 257
JO - Chemical Engineering Journal
JF - Chemical Engineering Journal
SN - 1385-8947
ER -