Roughness and adhesion effects on pre-sliding friction: modelling and experiments

Mohammad Bazrafshan

    Research output: ThesisPhD Thesis - Research UT, graduation UT

    102 Downloads (Pure)

    Abstract

    Controlling friction and adhesion at a wafer-waferstage interface is in direct relation with high precision and stability of the positioning mechanisms of a lithography machine. Understanding these two phenomena is the first and key step in controlling them. This thesis aims at developing a BEM (Boundary Element Method) model for an adhesive frictional contact of a rough interface, representing the wafer-waferstage interface, along with experiments to verify the validity of the model. The developed model consists of two main blocks which are interacting with one another: adhesion and pre-sliding friction.

    Adhesion is considered to be dominated by the van der Waals forces (in vacuum conditions) and the capillary force (in ambient conditions). In the first step, a previously developed algorithm for the non-adhesive normal contact of rough surfaces is extended to include the adhesion effect due to van der Waals forces. This BEM model is further extended, in the second step, to account for the capillary force due to a humid environment and thin water films adsorbed on the contacting surfaces. In the developed model, the effects of various parameters, such as work of adhesion, roughness properties, and relative humidity are investigated. To verify the accuracy of the model, a series of pull-off force measurements, both in vacuum and ambient conditions, is conducted using an Atomic Force Microscope (AFM) at the contact of a cantilever with an SiO2 colloidal probe and a silicon wafer. The experimental results are then compared with the model predictions for the measured forces.

    In the second block, a BEM model is developed for the pre-sliding behavior of a rough interface formed by two contacting surfaces. The adhesive terms are then embedded in this model. The influences of different parameters, such as work of adhesion and roughness parameters, on the friction hysteresis loops, pre-sliding displacement, and static friction force are studied. To validate the model, friction measurements are carried out in an in-house setup, named VAFT (Vacuum Adhesion-Friction Tester), for the contact of a polymeric ball against a silicon wafer under various normal loads.

    The developed BEM model, as the output of this thesis, can be used as a tool to design textures on the waferstage in order to achieve a desirable level of friction and adhesion aiming at a higher level of precision, stability, and durability during the lithography process.
    Original languageEnglish
    QualificationDoctor of Philosophy
    Awarding Institution
    • University of Twente
    Supervisors/Advisors
    • de Rooij, Matthias B., Supervisor
    • Schipper, Dirk J., Co-Supervisor
    Award date21 Jun 2019
    Place of PublicationEnschede
    Publisher
    Print ISBNs978-90-365-4785-7
    DOIs
    Publication statusPublished - 21 Jun 2019

    Fingerprint

    sliding friction
    adhesion
    roughness
    boundary element method
    friction
    wafers
    theses
    Van der Waals forces
    adhesives
    vacuum
    sliding
    lithography
    static friction
    friction measurement
    silicon
    test equipment
    durability
    positioning
    humidity
    balls

    Cite this

    Bazrafshan, Mohammad. / Roughness and adhesion effects on pre-sliding friction : modelling and experiments. Enschede : University of Twente, 2019. 313 p.
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    title = "Roughness and adhesion effects on pre-sliding friction: modelling and experiments",
    abstract = "Controlling friction and adhesion at a wafer-waferstage interface is in direct relation with high precision and stability of the positioning mechanisms of a lithography machine. Understanding these two phenomena is the first and key step in controlling them. This thesis aims at developing a BEM (Boundary Element Method) model for an adhesive frictional contact of a rough interface, representing the wafer-waferstage interface, along with experiments to verify the validity of the model. The developed model consists of two main blocks which are interacting with one another: adhesion and pre-sliding friction.Adhesion is considered to be dominated by the van der Waals forces (in vacuum conditions) and the capillary force (in ambient conditions). In the first step, a previously developed algorithm for the non-adhesive normal contact of rough surfaces is extended to include the adhesion effect due to van der Waals forces. This BEM model is further extended, in the second step, to account for the capillary force due to a humid environment and thin water films adsorbed on the contacting surfaces. In the developed model, the effects of various parameters, such as work of adhesion, roughness properties, and relative humidity are investigated. To verify the accuracy of the model, a series of pull-off force measurements, both in vacuum and ambient conditions, is conducted using an Atomic Force Microscope (AFM) at the contact of a cantilever with an SiO2 colloidal probe and a silicon wafer. The experimental results are then compared with the model predictions for the measured forces.In the second block, a BEM model is developed for the pre-sliding behavior of a rough interface formed by two contacting surfaces. The adhesive terms are then embedded in this model. The influences of different parameters, such as work of adhesion and roughness parameters, on the friction hysteresis loops, pre-sliding displacement, and static friction force are studied. To validate the model, friction measurements are carried out in an in-house setup, named VAFT (Vacuum Adhesion-Friction Tester), for the contact of a polymeric ball against a silicon wafer under various normal loads.The developed BEM model, as the output of this thesis, can be used as a tool to design textures on the waferstage in order to achieve a desirable level of friction and adhesion aiming at a higher level of precision, stability, and durability during the lithography process.",
    author = "Mohammad Bazrafshan",
    year = "2019",
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    Roughness and adhesion effects on pre-sliding friction : modelling and experiments. / Bazrafshan, Mohammad.

    Enschede : University of Twente, 2019. 313 p.

    Research output: ThesisPhD Thesis - Research UT, graduation UT

    TY - THES

    T1 - Roughness and adhesion effects on pre-sliding friction

    T2 - modelling and experiments

    AU - Bazrafshan, Mohammad

    PY - 2019/6/21

    Y1 - 2019/6/21

    N2 - Controlling friction and adhesion at a wafer-waferstage interface is in direct relation with high precision and stability of the positioning mechanisms of a lithography machine. Understanding these two phenomena is the first and key step in controlling them. This thesis aims at developing a BEM (Boundary Element Method) model for an adhesive frictional contact of a rough interface, representing the wafer-waferstage interface, along with experiments to verify the validity of the model. The developed model consists of two main blocks which are interacting with one another: adhesion and pre-sliding friction.Adhesion is considered to be dominated by the van der Waals forces (in vacuum conditions) and the capillary force (in ambient conditions). In the first step, a previously developed algorithm for the non-adhesive normal contact of rough surfaces is extended to include the adhesion effect due to van der Waals forces. This BEM model is further extended, in the second step, to account for the capillary force due to a humid environment and thin water films adsorbed on the contacting surfaces. In the developed model, the effects of various parameters, such as work of adhesion, roughness properties, and relative humidity are investigated. To verify the accuracy of the model, a series of pull-off force measurements, both in vacuum and ambient conditions, is conducted using an Atomic Force Microscope (AFM) at the contact of a cantilever with an SiO2 colloidal probe and a silicon wafer. The experimental results are then compared with the model predictions for the measured forces.In the second block, a BEM model is developed for the pre-sliding behavior of a rough interface formed by two contacting surfaces. The adhesive terms are then embedded in this model. The influences of different parameters, such as work of adhesion and roughness parameters, on the friction hysteresis loops, pre-sliding displacement, and static friction force are studied. To validate the model, friction measurements are carried out in an in-house setup, named VAFT (Vacuum Adhesion-Friction Tester), for the contact of a polymeric ball against a silicon wafer under various normal loads.The developed BEM model, as the output of this thesis, can be used as a tool to design textures on the waferstage in order to achieve a desirable level of friction and adhesion aiming at a higher level of precision, stability, and durability during the lithography process.

    AB - Controlling friction and adhesion at a wafer-waferstage interface is in direct relation with high precision and stability of the positioning mechanisms of a lithography machine. Understanding these two phenomena is the first and key step in controlling them. This thesis aims at developing a BEM (Boundary Element Method) model for an adhesive frictional contact of a rough interface, representing the wafer-waferstage interface, along with experiments to verify the validity of the model. The developed model consists of two main blocks which are interacting with one another: adhesion and pre-sliding friction.Adhesion is considered to be dominated by the van der Waals forces (in vacuum conditions) and the capillary force (in ambient conditions). In the first step, a previously developed algorithm for the non-adhesive normal contact of rough surfaces is extended to include the adhesion effect due to van der Waals forces. This BEM model is further extended, in the second step, to account for the capillary force due to a humid environment and thin water films adsorbed on the contacting surfaces. In the developed model, the effects of various parameters, such as work of adhesion, roughness properties, and relative humidity are investigated. To verify the accuracy of the model, a series of pull-off force measurements, both in vacuum and ambient conditions, is conducted using an Atomic Force Microscope (AFM) at the contact of a cantilever with an SiO2 colloidal probe and a silicon wafer. The experimental results are then compared with the model predictions for the measured forces.In the second block, a BEM model is developed for the pre-sliding behavior of a rough interface formed by two contacting surfaces. The adhesive terms are then embedded in this model. The influences of different parameters, such as work of adhesion and roughness parameters, on the friction hysteresis loops, pre-sliding displacement, and static friction force are studied. To validate the model, friction measurements are carried out in an in-house setup, named VAFT (Vacuum Adhesion-Friction Tester), for the contact of a polymeric ball against a silicon wafer under various normal loads.The developed BEM model, as the output of this thesis, can be used as a tool to design textures on the waferstage in order to achieve a desirable level of friction and adhesion aiming at a higher level of precision, stability, and durability during the lithography process.

    U2 - 10.3990/1.9789036547857

    DO - 10.3990/1.9789036547857

    M3 - PhD Thesis - Research UT, graduation UT

    SN - 978-90-365-4785-7

    PB - University of Twente

    CY - Enschede

    ER -