Solving dual sourcing problems with supply mode dependent failure rates

This paper investigates dual sourcing problems with supply mode dependent failure rates, particularly relevant in managing spare parts for downtime-critical assets. To enhance resilience, businesses increasingly adopt dual sourcing strategies using both conventional and additive manufacturing techniques. This paper explores how these strategies can optimise sourcing by addressing variations in part properties and failure rates. A significant challenge is the distinct failure characteristics of parts produced by these methods, which influence future demand. To tackle this, we propose a new iterative heuristic and several reinforcement learning techniques combined with an endogenous parameterised learning (EPL) approach. This EPL approach–compatible with any learning method–allows a single policy to handle various input parameters for multiple items. In a stylised setting, our best policy achieves an average optimality gap of 0.4%. In a case study within the energy sector, our policies outperform the baseline in 91.1% of instances, yielding average cost savings up to 22.6%.