Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys

Ed Mansour Habtour, Laura Cordova, Dario Di Maio, Daniel P. Cole, Tiedo Tinga

    Research output: Chapter in Book/Report/Conference proceedingChapterAcademicpeer-review

    Abstract

    The structural dynamic behavior of 3D-printed and conventional aluminum alloys are studied experimentally. Heat treated Scalmalloy and Al 7075 T-6 beam-like structures are fabricated using additive and extrusion manufacturing, respectively. The beams are exposed to vibration fatigue. Linear and nonlinear dynamic characterizations are performed to extract the stiffness and damping properties for pristine and fatigued structures. Additionally, the study includes optical imaging, Electron Backscatter Diffraction (EBSD), and Atomic Force Microscopy (AFM) to obtain the alloys’ materials properties. While the preliminary results show that Scalmalloy fatigue life is approximately 3-4 times lower than Al 7075 T-6, failure in Scalmalloy appears to be more graceful and predictable than that for aluminum.
    Original languageEnglish
    Title of host publicationASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems
    Place of PublicationLouisville, KY, USA
    PublisherAmerican Society of Mechanical Engineers (ASME)
    Pages1-6
    Number of pages6
    Publication statusPublished - 9 Sep 2019
    EventASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems, SMASIS 2019 - Omni Louisville, Louisville, United States
    Duration: 9 Sep 201911 Sep 2019
    https://event.asme.org/SMASIS

    Conference

    ConferenceASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems, SMASIS 2019
    Abbreviated titleSMASIS2019
    CountryUnited States
    CityLouisville
    Period9/09/1911/09/19
    Internet address

    Fingerprint

    dynamic structural analysis
    fatigue life
    aluminum alloys
    stiffness
    manufacturing
    damping
    atomic force microscopy
    aluminum
    heat
    vibration
    diffraction
    electrons

    Cite this

    Habtour, E. M., Cordova, L., Di Maio, D., Cole, D. P., & Tinga, T. (2019). Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys. In ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems (pp. 1-6). [5763] Louisville, KY, USA: American Society of Mechanical Engineers (ASME).
    Habtour, Ed Mansour ; Cordova, Laura ; Di Maio, Dario ; Cole, Daniel P. ; Tinga, Tiedo . / Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys. ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems. Louisville, KY, USA : American Society of Mechanical Engineers (ASME), 2019. pp. 1-6
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    title = "Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys",
    abstract = "The structural dynamic behavior of 3D-printed and conventional aluminum alloys are studied experimentally. Heat treated Scalmalloy and Al 7075 T-6 beam-like structures are fabricated using additive and extrusion manufacturing, respectively. The beams are exposed to vibration fatigue. Linear and nonlinear dynamic characterizations are performed to extract the stiffness and damping properties for pristine and fatigued structures. Additionally, the study includes optical imaging, Electron Backscatter Diffraction (EBSD), and Atomic Force Microscopy (AFM) to obtain the alloys’ materials properties. While the preliminary results show that Scalmalloy fatigue life is approximately 3-4 times lower than Al 7075 T-6, failure in Scalmalloy appears to be more graceful and predictable than that for aluminum.",
    author = "Habtour, {Ed Mansour} and Laura Cordova and {Di Maio}, Dario and Cole, {Daniel P.} and Tiedo Tinga",
    year = "2019",
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    Habtour, EM, Cordova, L, Di Maio, D, Cole, DP & Tinga, T 2019, Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys. in ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems., 5763, American Society of Mechanical Engineers (ASME), Louisville, KY, USA, pp. 1-6, ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems, SMASIS 2019, Louisville, United States, 9/09/19.

    Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys. / Habtour, Ed Mansour; Cordova, Laura; Di Maio, Dario ; Cole, Daniel P.; Tinga, Tiedo .

    ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems. Louisville, KY, USA : American Society of Mechanical Engineers (ASME), 2019. p. 1-6 5763.

    Research output: Chapter in Book/Report/Conference proceedingChapterAcademicpeer-review

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    AU - Cole, Daniel P.

    AU - Tinga, Tiedo

    PY - 2019/9/9

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    AB - The structural dynamic behavior of 3D-printed and conventional aluminum alloys are studied experimentally. Heat treated Scalmalloy and Al 7075 T-6 beam-like structures are fabricated using additive and extrusion manufacturing, respectively. The beams are exposed to vibration fatigue. Linear and nonlinear dynamic characterizations are performed to extract the stiffness and damping properties for pristine and fatigued structures. Additionally, the study includes optical imaging, Electron Backscatter Diffraction (EBSD), and Atomic Force Microscopy (AFM) to obtain the alloys’ materials properties. While the preliminary results show that Scalmalloy fatigue life is approximately 3-4 times lower than Al 7075 T-6, failure in Scalmalloy appears to be more graceful and predictable than that for aluminum.

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    Habtour EM, Cordova L, Di Maio D, Cole DP, Tinga T. Structural Dynamic Performance of Additive and Conventional Manufactured Aerospace Metallic Alloys. In ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems. Louisville, KY, USA: American Society of Mechanical Engineers (ASME). 2019. p. 1-6. 5763