The Infinity Reactor: A new conceptual design for a more cost-efficient CO2 to methanol route

Hilbert Keestra, Edwin Zondervan, Wim Brilman

Research output: Chapter in Book/Report/Conference proceedingChapterAcademicpeer-review

Abstract

With conventional methanol reactor designs for CO2-based methanol synthesis, there is the risk of rapid catalyst deactivation with commercial Cu/ZnO/Al2O3 catalysts at high water partial pressures, related to the use of CO2 as carbon feed. As catalyst reactivity and exothermicity are influenced by the switch to a CO2-rich feed, also heat integration options are affected. A new reactor/process design, the Infinity Reactor, is proposed to both improve catalyst lifetime and reduce catalyst usage. The Infinity Reactor is a shell and tube type of reactor, with catalyst on both sides, utilising the difference in temperature between the inlet and outlet of the reactor to operate as a quasi-gas-cooled reactor. The gas loops over both sides of the reactor, with intermediate cooling and condensation. This modelling study shows around 35% savings in catalyst volume in comparison with adiabatic operation.

Original languageEnglish
Title of host publication33rd European Symposium on Computer Aided Process Engineering
PublisherElsevier
Pages2309-2316
Number of pages8
DOIs
Publication statusPublished - 18 Jul 2023
Event33rd European Symposium on Computer Aided Process Engineering, ESCAPE 2023 - Athens, Greece
Duration: 18 Jun 202321 Jun 2023
Conference number: 33

Publication series

NameComputer Aided Chemical Engineering
Volume52
ISSN (Print)1570-7946

Conference

Conference33rd European Symposium on Computer Aided Process Engineering, ESCAPE 2023
Abbreviated titleESCAPE 2023
Country/TerritoryGreece
CityAthens
Period18/06/2321/06/23

Keywords

  • CO
  • infinity
  • intensification
  • methanol
  • reactor
  • NLA

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